The Drop Forging Process also referred to as Closed Die Forging, is a process that manipulates a heated metal bar, preform shape, or billet within the wall cavity of two dies.
During this process, the material grain structure becomes compressed and aligned to the required component shape. This greatly improves strength and resilience.
The open die forging process involves heating up the metal and working the metal between a top ram and die and bottom anvil and die, through repeated blows. The operator manipulates the metal using his skill and expertise to produce the desired for m.
Often the tools are just flat tools, but also can have profiles and other shapes, being open on either or both ends (Semiopen die).Shapes can be forged into the end or in the length of stock by first upsetting the material, as well as bespoke forgings being made from a single billet.
CNC turning is a manufacturing process used to create cylindrical parts by removing material from a rotating work piece. The process is also known as CNC (Computer Numerical Control) lathe machining. CNC turning is commonly used in the production of complex and precision parts for various industries, including aerospace, automotive, medical, and more.
Advantages of CNC turning include high accuracy, repeatability, and the ability to create complex geometries. It is an efficient methhod for producing large quantities of cylindrical parts with tight tolerance
A Vertical Machining Center (VMC) is a type of computer numerical control (CNC) machine tool used in the machining industry for various milling operations. Here are the key features and functions of a VMC:
VMCs offer high accuracy, repeatability, and the ability to handle both small volume production. VMCs offer high accuracy, repeatability, and the ability to handle both small-batch and high-volume production
ANSI B16.5: This is an American National Standards Institute (ANSI) standard that specifies the dimensions and tolerances of flanges for pipes, valves, and fittings in the ANSI system.
DIN: DIN (Deutsches Institut für Normung) is a German standardization organization that develops and publishes technical standards for a wide range of industries, including the piping industry.
JIS: JIS (Japanese Industrial Standard) is a Japanese standardization organization that develops and publishes technical standards for a wide range of industries, including the piping industry.
GOST: GOST (Gosudarstvennyy Standart) is a Russian standardization organization that develops and publishes technical standards for a wide range of industries, including the piping industry.
EN: EN (European Norm) is a standard that is used in many European countries and specifies the dimensions and tolerances of flanges for use in piping systems.
BS: BS (British Standard) is a standard that is used in the United Kingdom and specifies the dimensions and tolerances of flanges for use in piping systems
Our state-of-the-art manufacturing facility is equipped with the latest technology and equipment, allowing us to produce a wide range of flanges in a variety of materials, including Carbon steel, Stainless Steel, Alloy Steel, Copper Alloy and Nickel Alloy. We use advanced forging techniques to ensure the strength and integrity of our flanges, and we subject them to rigorous testing to ensure they meet the required quality standards.
| Carbon Steel : | ASTM / ASME A/SA 105 ASTM / ASME A 350 , ASTM A 181 LF 2 / A516 Gr.70 A36, A694 F42, F46, F52, F60, F65, F706 |
| Alloy Steel : | ASTM / ASME A/SA 182 & A 387 F1, F5, F9, F11, F12, F22, F91 |
| Stainless Steel : | ASTM A 182, A 240 F 304, 304L, 304H, 316, 316L, 316Ti, 310, 310S, 321, 321H, 317, 347, 347H, 904L |
| Duplex & Super Duplex Steel : | ASTM / ASME A/SA 182 F 44, F 45, F51, F 53, F 55, F 60, F 61 |
| Copper Alloy : | ASTM SB 61 , SB62 , SB151 , SB152 UNS No. C 70600 (Cu-Ni 90/10), C 71500 (Cu-Ni 70/30), UNS No. C 10100, 10200, 10300, 10800, 12000, 12200 |
| Nickel Alloy : | ASTM SB564, SB160, SB472, SB162 Nickel 200 (UNS No. N02200), Nickel 201 (UNS No. N02201), Monel 400 (UNS No. N04400), Monel 500 (UNS No. N05500), Inconel 800 (UNS No. N08800), Inconel 825 (UNS No. N08825), Inconel 600 (UNS No. N06600), Inconel 625 (UNS No. N06625), Inconel 601 (UNS No. N06601), Hastelloy C 276 (UNS No. N10276), Alloy KAPOOR FORGE 20 (UNS No. N08020) |
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