SPECIALIZED NICKEL FLANGES MANUFACTURER, ASTM B564 NICKEL ALLOY FLANGES.
Kapoor Forge Nickel Alloy Flanges, where the offered range of products are manufactured using high quality materials that’s made from experts of high reputation after combing the demand. Also, we offer customization installations of offered range of Nickel Flanges at reasonable rates. We as well offer these Nickel Alloy Flanges in different grades similar as Nickel 200 Flanges & Nickel 201 Flanges. Nickel Threaded Flanges has some excellent features to offer similar as Sturdy, Erosion resistant, Fine finish, and more. We hold expertise in manufacturing, and supplying a wide range of Nickel Weld Neck Flanges. No compromising with quality, we make sure high quality Nickel Alloy Flanges are brought into use for the manufacturing. These Nickel Alloy Flanges are completely inspected on certain well defined parameters of best quality to rule out every possibility of the defects. Meanwhile, Nickel Alloy Flanges are also being offered in varied sizes, and shapes to our valuable clients. In most cases the grain sizes and carbon contents of these Nickel Ring Type Joint Flanges will meet each of the characters conditions. Nickel Blind Flanges are generally used at refrigerants temperatures, with wonderful durability to 450 Deg F, and low magnetic.
We are ISO Certified Manufacturer and Stockist of ASME SB564 Nickel Flange ANSI 150, Table D & Table E Nickel Flange, Series A & B Nickel Blind Flange, ASTM B564 Nickel Lap Joint Flange, JIS Nickel Ring Type Joint Flange, PN10 PN16 Nickel Orifice Flange Pressure Rating, Nickel Threaded Flange at Reasonable Price.
- Nickel Flanges Standard Specifications
- Nickel Flanges Grades
- Nickel Flanges Standards
- Nickel Flange Equivalent Grades
- Nickel Flanges Chemical Composition
- Nickel Flanges Mechanical Properties
- ANSI B16.5 Nickel Flange Weight Chart
- Nickel API and ASME/ANSI Flanges Pressure Rating
- Nickel Flange Dimensional Tolerances
- ASME SB564 Nickel Flanges Industries and Applications
- Nickel Flange Types and Prices
- Nickel Weld Neck Flange
- Nickel Long Weld Neck Flange
- Nickel Slip On Flange
- Nickel Spectacle Blind Flanges
- Nickel Socket Weld Flanges
- Nickel Blind Flanges / Dummy Flange
- Nickel Screwed / Threaded Flanges
- Nickel Orifice Flanges
- Nickel Lap Joint Flanges
- Nickel Square Flanges
- Nickel RTJ Flanges
- Nickel Expander Flanges
- Nickel Reducing Flanges
- Nickel Weldolet Flange
- Nickel Nipolet Flange
- Nickel Backing Ring Flanges
- Nickel Ring Spacer Flanges
- Nickel Paddle Blind Flanges
- Nickel Plate Flange
- Nickel High Hub Blind Flange
- Nickel Custom Flanges
- Nickel Swivel Ring Flange
NICKEL FLANGE STANDARD SPECIFICATIONS
| Product Name | Nickel Flanges |
|---|---|
| Size Range | 1/2″ (15 NB) to 48″ (1200NB) |
| Class / Pressure Rating | 150#, 300#, 600#, 900#, 1500#, 2500#, PN6, PN10, PN16, PN25, PN40, PN64 etc. |
| Standards / Dimensions | ANSI/ASME B16.5, B16.47 Series A & B, B16.48, BS4504, BS 10, EN-1092, DIN, BS, GOST, MSS SP-44, ISO70051, JISB2220, BS1560-3.1, API7S-15, API7S-43, API605 |
| Flange Face Types / Connection Type | Flat Face Flange (FF), Raised Face Flange (RF), Ring Joint Flange (RTJ), Lap Joint Flange, Male and Female Flange (M&F), Large and Small Tongue-and-Groove Flange (T&G) |
| Dimensions | ANSI B16.5, ANSI B16.47 Series A & B, ASA, API-605, MSS SP44, AWWA, Custom Drawings |
| Custom Design | As per your drawing | AS, BS, ANSI, DIN, JIS | Equal and Reducing Configurations |
| Material Test Certificates (MTC) | As per EN 10204 3.2 and EN 10204 3.1, Test Certificates certifying NACE MR0175, NACE MR0103 |
| Test Certificates | 100% Radiography Test Report, EN 10204/3.1B, Raw Materials Certificate, Third Party Inspection Report, etc |
| Tests | Hydrostatic testing machine, Direct-reading Spectrograph, UI trasonic flaw detector, X-ray detector, Magnetic particle detector |
| Equipment / Machines | Press machine, Pushing Machine, Bending machine, Sand-blasting machine, electric bevelling machine, etc. |
| Coating | Anti-rust Paint, Oil Black Paint, Yellow Transparent, Zinc Plated, Cold and Hot Dip Galvanized |
| Origin | Indian / USA / Japan / West Europe / Korean |
| Applications/Usage | Offshore, Oil Field, Shipbuilding, Water System, Natural Gas, Pipe Projects, Electric Power, etc. |
NICKEL ALLOY FLANGES AVAILABLE GRADES
| ASTM B564 Nickel 200 Flanges | ASTM B564 Nickel 201 Flanges |
NICKEL ALLOY FLANGE STANDARDS
| ANSI/ASME B16.47 Flanges | ANSI/ASME B16.36 Flanges | ANSI/ASME B16.5 Flanges | Pr. EN1902-1 Flanges |
| DIN Flanges | JIS Flanges | BS 4504 Flanges | BS 10 Flanges |
| MSS SP-44 Flanges | JIS B2220 Flanges | KS B1503 Flanges | UNI Flanges |
| SABS/SANS 1123 Flanges | AS 2129, AS 4087 Flanges | ISO 9624, ISO 7005-1 Flanges | AWWA Flanges Standard |
| GOST Standard Flanges | API Flanges | AS/ANZ 4331.1 Flanges | Series A Flange |
| Series B Flange | SAE J518 Flanges | GB Flange | Norwegian Standard Flanges |
NICKEL FLANGE INTERNATIONAL STANDARDS
| STANDARD | WERKSTOFF NR. | UNS | JIS | BS | GOST | AFNOR | EN |
|---|---|---|---|---|---|---|---|
| Nickel 200 | 2.4066 | N02200 | NW 2200 | NA 11 | НП-2 | N-100M | Ni 99.2 |
| Nickel 201 | 2.4068 | N02201 | NW 2201 | NA 12 | НП-2 | – | LC-Ni 99 |
NICKEL FLANGES CHEMICAL COMPOSITION
| Grade | C | Mn | Si | S | Cu | Fe | Ni |
|---|---|---|---|---|---|---|---|
| Nickel 200 | 0.15 max | 0.35 max | 0.35 max | 0.01 max | 0.25 max | 0.40 max | 99.0 min |
| Nickel 201 | 0.02 max | 0.35 max | 0.35 max | 0.01 max | 0.25 max | 0.40 max | 99.0 min |
NICKEL FLANGES MECHANICAL PROPERTIES
| Element | Density | Melting Point | Tensile Strength | Yield Strength (0.2%Offset) | Elongation |
|---|---|---|---|---|---|
| Nickel 200 | 8.9 g/cm3 | 1446 °C (2635 °F) | Psi – 67000 , MPa – 462 | Psi – 21500 , MPa – 148 | 45 % |
| Nickel 201 | 8.9 g/cm3 | 1446 °C (2635 °F) | Psi – 67000 , MPa – 462 | Psi – 21500 , MPa – 148 | 45 % |
NICKEL ALLOY FLANGE WEIGHT CHART
Weights are in pounds and will vary by different wall thicknesses. 1 inch = 25.44 mm. 1 mm = 0.03937 inches, 1 lb/ft^2 = 47.88 Pa, 1 psi = 6.8948 Pa, x°F = (5/9)(x-32)°C, 1 pound = 0.45359 Kg, 1 Kg = 2.20462 pounds, 1 Pa = 0.020885 lb/ft^2, 1 Pa = 0.00014504 psi, x°C = (9/5)x + 32°F.
| Flange Weights by Pressure Class and Size | ||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Pipe Size | 150 # | 300 # | 600 # | 900 # | 1500 # | 2500 # | ||||||||||||
| WN | SO | BLD | WN | SO | BLD | WN | SO | BLD | WN | SO | BLD | WN | SO | BLD | WN | SO | BLD | |
| 1/2″ | 2 | 1 | 1 | 2 | 1 | 1 | 2 | 2 | 2 | SEE 1500 # WEIGHTS | 5 | 4 | 4 | 7 | 7 | 7 | ||
| 3/4″ | 2 | 2 | 2 | 3 | 3 | 3 | 4 | 3 | 3 | SEE 1500 # WEIGHTS | 6 | 5 | 6 | 8 | 8 | 8 | ||
| 1″ | 3 | 2 | 2 | 4 | 3 | 3 | 4 | 4 | 4 | SEE 1500 # WEIGHTS | 9 | 8 | 8 | 12 | 11 | 11 | ||
| 1 1/2″ | 4 | 3 | 3 | 7 | 6 | 6 | 8 | 7 | 8 | SEE 1500 # WEIGHTS | 13 | 12 | 13 | 25 | 22 | 23 | ||
| 2″ | 6 | 5 | 5 | 9 | 7 | 8 | 12 | 9 | 10 | SEE 1500 # WEIGHTS | 25 | 25 | 25 | 42 | 37 | 39 | ||
| 2 1/2″ | 8 | 7 | 7 | 12 | 10 | 12 | 18 | 13 | 15 | SEE 1500 # WEIGHTS | 36 | 36 | 35 | 52 | 55 | 56 | ||
| 3″ | 10 | 8 | 9 | 15 | 13 | 16 | 23 | 16 | 20 | 31 | 26 | 29 | 48 | 48 | 48 | 94 | 83 | 86 |
| 4″ | 15 | 13 | 17 | 25 | 22 | 27 | 42 | 37 | 41 | 53 | 53 | 54 | 73 | 73 | 73 | 145 | 125 | 130 |
| 5″ | 19 | 15 | 20 | 32 | 28 | 35 | 68 | 63 | 68 | 86 | 83 | 87 | 130 | 130 | 140 | 245 | 210 | 225 |
| 6″ | 24 | 19 | 26 | 42 | 39 | 50 | 81 | 80 | 86 | 110 | 110 | 115 | 165 | 165 | 160 | 380 | 325 | 345 |
| 8″ | 39 | 30 | 45 | 67 | 58 | 81 | 120 | 115 | 140 | 175 | 170 | 200 | 275 | 260 | 300 | 580 | 485 | 530 |
| 10″ | 52 | 43 | 70 | 91 | 81 | 124 | 190 | 170 | 230 | 260 | 245 | 290 | 455 | 435 | 510 | 1075 | 930 | 1025 |
| 12″ | 80 | 64 | 110 | 140 | 115 | 185 | 225 | 200 | 295 | 325 | 325 | 415 | 690 | 580 | 690 | 1525 | 1100 | 1300 |
| 14″ | 110 | 90 | 140 | 180 | 165 | 250 | 280 | 230 | 355 | 400 | 400 | 520 | 940 | NA | 975 | NA | NA | NA |
| 16″ | 140 | 98 | 180 | 250 | 190 | 295 | 390 | 330 | 495 | 495 | 425 | 600 | 1250 | NA | 1300 | NA | NA | NA |
| 18″ | 150 | 130 | 220 | 320 | 250 | 395 | 475 | 400 | 630 | 680 | 600 | 850 | 1625 | NA | 1750 | NA | NA | NA |
| 20″ | 180 | 165 | 285 | 400 | 315 | 505 | 590 | 510 | 810 | 830 | 730 | 1075 | 2050 | NA | 2225 | NA | NA | NA |
| 22″ | 225 | 185 | 355 | 465 | 370 | 640 | 720 | 590 | 1000 | NA | NA | NA | NA | NA | NA | NA | NA | NA |
| 24″ | 260 | 220 | 430 | 580 | 475 | 790 | 830 | 730 | 1250 | 1500 | 1400 | 2025 | 3325 | NA | 3625 | NA | NA | NA |
NICKEL API AND ASME/ANSI FLANGES
| ASME ANSI vs. API flanges with the same dimensions | ||||
| Flange | Pressure Class Rating (psi) |
Nominal Size Range (inches) |
||
|---|---|---|---|---|
| ASME/ANSI B16.5 | API 6A | ASME/ANSI B16.5 | (API 6A1) | |
| Weld neck | 600 | 2000 | 1/2 – 24 | 113/16 – 11 |
| 900 | 3000 | |||
| 1500 | 5000 | |||
| Blind and Threaded | 600 | 2000 | 113/16 – 211/4 | |
| 900 | 3000 | 113/16 – 203/4 | ||
| 1500 | 5000 | 113/16 – 11 | ||
In the old API standard, flanges ranged from 1 1/2 to 10(20) inches. 1 inch = 25.4 mm
NICKEL FLANGE DIMENSIONAL TOLERANCES
| Outside Diameter | When O.D. is 24″ or less | ±1.6mm﹡ |
| Inside Diameter | 10″ and smaller | ±0.8mm |
| 12″ thru 18″ | ±1.6mm | |
| 20″ and larger | +3.2mm, -1.6mm | |
| Outside Diameter of hub | 5″ and smaller | +2.4mm, -0.8mm﹡ |
| 6″ and larger | +4.0mm, -0.8mm | |
| Diameter of contact face | 1/16″ rasied face tongue and groove male, female | ±0.8mm |
| 1/4″ rasied face tongue and groove male, female | ±0.4mm | |
| Diameter of hub at base | when hub base is 24″ or smaller | ±1.6mm﹡ |
| Diameter of hub at point of welding | 5″ and smaller | +2.4mm, -0.8mm |
| 6″ and larger | +4.0mm, -0.8mm | |
| Drilling | Bolt circle | ±1.6mm |
| Bolt hole spacing | ±0.8mm | |
| Eccentricity of bolt circle with respect to facing | 2 1/2″ and smaller: 0.8mm, max﹡ | |
| Eccentricity of bolt circle with respect to bore | 3″ and larger: 1.6mm, max﹡ | |
| Thickness | 18″ and smaller | +3.2mm, -0mm |
| 20″ and larger | +4.8mm, -0mm | |
| Length of thru hub | 10″ and smaller | ±1.6mm |
| 12″ and larger | ±3.2mm |
ASTM B564 NICKEL FLANGES TYPES
ASTM B564 NICKEL FLANGES INDUSTRIES AND APPLICATIONS
- Pumps, Valves, and vessels in manufacturing and food processing.
- Pipe connections in industrial waterworks.
- Heat exchangers and heating systems of all sizes.
- Mining support.
- Nuclear power systems.
- Plumbing and mechanical systems.
- Assemblies in the oil, gas, and petrochemical industries.
- Fire protection systems.